Category Archives: Shaping Machine

Gear Shaper Machine

Esskay Brand Gear Shaping Machine is perfectly fit to ensure maximum efficiency, durability and performance. Gear shaper machine collected at very affordable prices within the decided time frame.

The range of Gear Shaper Machine comes with competent features to ensure utmost satisfaction of the clients. The array is available with user friendly features and components that enable the user to shape the different materials in desires shapes.

The Gear shaper machine is provided to the clients after scrutinizing every spare and part carefully to ensure high standards of products. We have been catering to the demands of the clients with quality approved range tested for functionality, speed and performance.

Esskay Lathe & Machine Tools provide the array with low maintenance and non abrasive features to ensure long lasting life. In addition to this, the range comes with high end features like low power consumption and free from rust body

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Shaping Machine

The shaping machine known as shaper machine also is one of the most efficient machine used in production and maintenance in tool rooms.  It is very productive  machine comparative  with milling machine and lathe machine.

The basic necessary of shaping machine- shaper machine is to cut surfaces that are at different irregular shapes. The shaping machine – shaper machine consists of electric motor that runs the rotary motion. This motion is changed to reciprocating movement. The reciprocating feed is must be  connected to the cutting tool such that the cutter moves forward and backwards.

During the forward stroke, the specially shaped cutter makes an incision along the workspaces but does not cut on the backstroke. Vertical feed is provided automatically so that the groove made by the cutter continuously deepens to the required depth.

During the backward stroke, the vertical position of the cutter changes so that it removes some material during next cycle. The vertical feed and cutting speed are adjusted to match the type of metal, depth of cut and type of operation.
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Types of shaper Machines/Shaping Machines

Geared semi automatic shaper machine
All Geared Shaping Machine
Cone pully Shaping Machine
V-Belt Drive Shaping Machine
Iti Shaping Machine
Hydraulic Shaping Machine
Industrial Shaping Machine
Automatic Shaping Machine
Heavy Duty Shaping Machine
V-Belt Shaper Machine
Gear Shaping Machine
Crank Shaper Machine
Horizontal Shaper Machine
Universal Shaper Machine
Travelling Head Shaper Machine
Push-cut Shaper Machine
Draw-Cut Shaper Machine
Plain Shaper Machine

Advantages of Shaping Machine in Gear Manufacturing Industrtries

Gears in machine tools industry pays an  important role in  making automobile vehicles, machines and other parts.  The main part inclusive of bevel, spur, helical and worm gears.

The big machine used to manufacture different types of gears include: hobbing machine, milling machine, shaping machine, shaper machine broaching and grinding.  This shaping process has been used for a long time to manufacture them.

The blank or a round work piece is mounted on the equipment table. The tool resembling the tooth to be cut is mounted on the tool clamp on the device.  The reciprocating motion of the tool forms a single tooth on the ground work piece. Once completed, the blank is rotated using an indexing head.

The indexing head is set such that it accurately rotates the blank to a position where the next tooth will be formed. This process is used in manufacturing both internal and external components.

shaper machine and broaching are very much similar and are used on very large work pieces that require extra force to manufacture
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For manufacturing  in factories that require mass production , cutting of one piece at a time is not convenient. In this case, pinion shaped cutters are used. They are mounted on the shaper while the blank is clamped on the equipment table.

As the cutter moves forward and backwards, the whole gear is formed in a single operation.  this equipment is also widely used to form keyhole, slots and internal splines that fasten pulleys on the shaft.
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Process of  Pulley Manufacturing

Pulleys are widely used in lot of industries to transfer running rotary motion between different component. The increase or decrease speed depending on the ratio of the diameter and the driver and driven wheels.

The shaper is use to produce internal slot and keyway which are used to assemble the pulley wheel on the shaft.  The slot is made on the internal radius of the pulley using this device.  Therefore, the shaper plays a fundamental role in the development of rotary components.

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