Category Archives: Esskay International Machine Tools

NC Machines V/S CNC Machines


Features Of NC machine Vs CNC machines

  • Accuracy is very High in NC Machines as compared to conventional Machines like CNC machines.
  • Reduced Production cost to per piece, very good for mass production as compared to CNC machine.
  • Wastage of scrap is very less
  • High Production rate.
  • Skilled Operator not required
  • Reliability is very good.
  • Toll cost is low
  • Cycle time is very less and increased tool life
  • Increased Flexibility
  • Any complex part can be manufactured on NC Machines
  • Set-up time is very less as compare to conventional machines
  • Special Jigs and fixtures not required in NC Machines

Following are the Dis-Advantages of NC Machines

  • Control system is very costly
  • High investment cost as compare to Conventional Machines
  • If a controller Malfunctioned, then there is a loss in machine production
  • High Maintenance cost
  • Redundancy of Labour
  • Only Programmer can run the machine , not any other operator can run the machine without proper training.

CNC and NC are both programmed machines utilized for machining any metal with exact measurements. These machines work on the taking care of instrument in which we order the machine through the program to cause it to play out a specific activity. To find out about these machines, read the contrast among NC and CNC machine given underneath :

NC represents Numerical Control while CNC represents Computer Numerical Control. NC machine is the machine that is constrained by a bunch of directions as numbers, letters, and images called a program. CNC machine is utilized to control movements of the workpiece and apparatus with a PC program written in alphanumeric information. The program comprises of exact guidelines about the assembling strategy just as the developments.

In the NC machine, programs are taken care of into the punch cards. In a CNC machine, the projects are taken care of straightforwardly into the PC utilizing a little console.

It is exceptionally hard to change the program in NC machine if some mistake happens and troubleshooting is required. In a CNC machine, change of the program is simple. For NC machines, you should change the program in the tape and feed it to the machine again in any event, for a little change. In a CNC machine, you simply need to change a variable in the PC to adjust the program. This machine has memory stockpiling and projects can be put away in its control.

To work a NC machine, the high gifted administrator is required. For a CNC machine, the less gifted administrator will work.

Upkeep cost is less for NC machine is less as looked at CNC machines. You can buy CNC automobile parts in Mumbai, India at sensible costs.

In NC machines, the projects can’t be put away. Though in CNC machines, the projects can be put away in the PC and can be utilized over and over.

NC machine has no memory stockpiling and it runs off of the tape each time the machine cycles. NC machines have a regulator known as Machine Control Unit or MCU that is fit for perusing and deciphering a put away program and utilizing the guidelines in this to control a machine through activation gadgets.

NC machines offer less adaptability and computational capacity. CNC machines offer extra adaptability and computational capacity.

The exactness of the NC machine is less when contrasted with CNC.

On NC machines, additional time is burned-through for the execution of the work while it requires some investment on CNC machines for the execution of the work.

It is beyond the realm of imagination to expect to run NC machine constantly yet you can run CNC machine in India ceaselessly for 24 hours every day. CNC automobile parts in Mumbai are effectively accessible.

Cost of NC machine in India is less while cost of CNC machines in India are extremely high.

EssKay Lathe Machine is one of the most reputed Lathe Machine and CNC Machine dealer in India. We deals in quality lathe machine, Milling machine, CNC machine, shaper machine, Drilling Machine, Shearing machine, Slotter Machine, Slotting machine and Surface Grinder Machine.

The Slotter Machine

Introduction

The slotter machine falls under the grouping of the reacting kind of machine instrument like a shaper to a shaper or a coordinator. It works practically on a similar standard as that of a shaper.

The critical qualification between a slotter machine and a shaper machine is that in a slotter the crush holding the gadget reacts in the vertical rotate. though in a shaper the smash holding the instrument responds in a level pivot. A vertical shaper and slotter machines are basically similar to one another as regards their turn of events, movement, and use.

The solitary contrast being, on account of a vertical shaper, the slam holding the device may likewise respond at a point to the even table notwithstanding the vertical stroke. The slam can be turned not more than 5° to the vertical.

The slotter machine is utilized for –

  • Cutting scores, keyways and spaces of different shapes.
  • Utilized for making standard and unpredictable surfaces both inside and outer.
  • For dealing with enormous and off-kilter workpiece.
  • For cutting inward or outside cog wheels and numerous different activities which can’t be effortlessly machined in some other machine instrument portrayed previously.

Types of Slotter Machine

  1. Puncher slotter.
  2. Precision slotter.

Puncher Slotter

The puncher slotter machine is a weighty, inflexible machine intended for evacuation of a lot of metal from huge forgings or castings. The length of stroke of a puncher slotter is adequately enormous. It could be up to 1800 to 2000mm.

The puncher slotter smash is typically determined by a twisting pinion fitting with the rack teeth cut on the underside of the slam. The pinion is driven by a variable speed reversible electric engine like that of a planer. The feed is additionally constrained by electrical pinion wheels.

Precision Slotter

The accuracy slotter machine is a lighter machine and is worked at high rates. The machine is intended to take light cuts giving the precise completion.

Utilizing unique dances, the machine can deal with various chips away at a creation premise. The exactness slotter machines are likewise utilized for broadly useful work and are typically fitted with Whitworth brisk bring instrument back.

Slotter Size

The size of a slotter machine like that of a shaper is determined by the greatest length of stroke of the slam, communicated in mm. The size of a broadly useful or accuracy slotter normally goes from 80 to 900mm.

To indicate a slotter effectively the breadth of the table in mm. Measure of cross and longitudinal travel of the table communicated in mm. The quantity of velocities and feeds accessible, h.p. of the engine, floor space required and so forth ought to likewise be expressed.

Parts of Slotter Machine

Base or Bed

  • The base is unbendingly worked to take up all the cutting powers and the whole heap of the machine.
  • The highest point of the bed is precisely completed to give guideways on which the seat is mounted.
  • The guideways are opposite to the segment face

Column

  • The segment is the vertical part which is projected indispensably with the base and houses driving component of the slam and taking care of system.
  • The front vertical face of the segment is precisely completed for giving manners by which the smash responds.

Saddle

  • The seat is mounted upon the guideways and might be pushed toward or away from the segment either force or manual control to supply longitudinal feed to the work.
  • The top substance of the seat is precisely completed to give guideways to the cross-slide. These guideways are opposite to the guideways on the base.

Cross-slide

  • The cross-slide is mounted upon the guideways of the saddle and maybe moved parallel to the face of the column.
  • The movement of the slide may be controlled either by hand or power to supply crossfeed.

Rotary Table

  • The rotational table is a round table which is mounted on the highest point of the cross-slide.
  • The table might be pivoted by turning a worm which networks with a worm gear associated with the underside of the table.
  • The turn of the table might be affected either by hand or force.
  • In certain machines, the table is graduated in certificates that empower the table to be turned for ordering or plunging the outskirts of an employment in the equivalent number of parts.
  • T-openings are cut on the top substance of the table for holding the work by various clasping gadgets. The turning table empowers a roundabout or shaped surface to be produced on the workpiece.

Ram and Toolhead Assembly

  • The ram is the reciprocating member of the machine mounted on the guideways of the column. It supports the tool at its bottom end on a tool head.
  • A slot is cut on the body of the ram for changing the position of the stroke.
  • In some machines, special type for tool holders is provided to relieve the tool during its return stroke.

Ram Drive Mechanism

A slotter eliminates metal during descending cutting stroke just though during upward return stroke no metal is taken out. The diminish the inactive return time snappy return instrument is fused in the machine. The standard sorts of slam drive component are,

  1. Variable speed reversible motor drive mechanism.
  2. Hydraulic drive mechanism.
  3. Whitworth quick return mechanism.

Ess kay is the one of the best slotter machine manufacturer and supplier in India. We are known for our quality, we provide to our clients. We have a large number of client base at both National level and International level. Contact us to get the best quotations. We also supply various other types of machines as well like lathe machine, shaper machines, CNC, Power Press Machines, hydraulic brake, slotting machine, surface grinder, Milling Machine etc.

Horizontal Boring Machine

A Machine that helps in boring holes in the horizontal direction is known as Horizontal Boring Machine or Horizontal Boring Mill. So, there are mainly 3 types of Horizontal Boring Machines –

  1. Table
  2. Floor
  3. Planner Type

The most versatile machine out of these above mentioned is the first one i.e. table Boring Machine. So, it is the most commonly used and universal type.

How Does It Work?

A Horizontal Boring Machine has a work spindle parallel to the ground and work table. The tool head and part move typically along three linear axes.

The main axis that drives the part towards the work spindle is the Z-axis, with a cross-traversing X-axis and a vertically traversing Y-axis. The work spindle is referred to as the C-axis and, if a rotary table is incorporated, its centre line is the B-axis.

Horizontal boring machines are heavy-duty industrial machines. It helps in roughing out large components. But, Modern machines use advanced (CNC) systems and techniques.

Are you aware of the Advantages of Horizontal Boring Machines?

  1. They are Efficient and Facilitate the Entire Production Process
  2. Improved Boring process, Because it does More Work in Less Time
  3. Great Investment for any production or processing plant (because it provides long-term production)
  4. Innovative Design, Sturdy Manufacturing, and Skillful Post-Sale Servicing.
  5. No Foul Odour and No Noise Pollution

We believe in a high standard of quality for our wide array of boring milling equipment. 

Are you looking for a Horizontal Boring Machine? Esskay Lathe Machine Tools is one of the well-reputed manufacturers, suppliers, and exporters of a wide range of heavy-duty machines. For Example – lathe machine, milling machine, drilling machine, shaper machine, grinding machine and much more.

For More Information: Please Log in our website https://www.esskaylathe.com

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